If you own a Revolver X2 tonneau cover or are thinking about getting one, you’re probably aware that it’s a popular choice for truck owners.
While many users love their Revolver X2, some have faced problems.
Don’t worry – I’m here to help! In this article, I’ll walk you through the most common Revolver X2 issues and how to fix them.
Many of these solutions are simpler than you might think, so stick with me as we explore ways to keep your truck bed covered and protected.
Common Revolver X2 Problems and How to Fix Them
Broken Plastic Tabs and End Caps
The Problem
One of the most frequently reported issues with the Revolver X2 is the plastic tabs or end caps breaking or falling off.
These small pieces might seem insignificant, but they play a crucial role in keeping your cover secure and looking good.
The Solution
If you’re dealing with broken tabs or missing end caps, here’s what you can do:
Contact the manufacturer: Your first step should be to reach out to BAK Industries or the retailer where you purchased the cover.
Many times, they’ll send you replacement parts for free, especially if your cover is still under warranty.
Use strong adhesive: If you can’t get replacement parts, you might be able to reattach the broken pieces using a strong, weather-resistant adhesive.
Look for products specifically designed for outdoor use on plastic.
3D printing: If you’re tech-savvy or know someone who is, you might be able to 3D print replacement parts.
There are online communities where people share 3D printing files for various replacement parts.
Improvise: As a temporary fix, you can use strong tape or even zip ties to secure the cover where the tabs or end caps should be. It’s not pretty, but it can work in a pinch.
Remember, while these DIY solutions can help, they’re not ideal long-term fixes. Always try to get official replacement parts when possible.
Heat-Related Durability Issues
The Problem
Many Revolver X2 owners have reported problems with the vinyl cover cracking, peeling, or shrinking, especially in hot climates. This can lead to an unsightly appearance and potentially compromise the cover’s ability to protect your truck bed.
The Solution
While you can’t completely prevent heat damage, here are some steps to minimize it:
Park in the shade: Whenever possible, park your truck in a shaded area or garage to reduce direct sun exposure.
Use a UV protectant: Apply a vinyl UV protectant spray to your cover regularly. This can help prevent cracking and fading.
Keep it clean: Regularly wash your cover with mild soap and water. Dirt and debris can trap heat and accelerate damage.
Consider a reflective cover: When your truck is parked for extended periods, consider using a reflective cover over your tonneau cover to deflect heat.
Warranty claim: If severe heat damage occurs within the warranty period, contact BAK Industries about a potential replacement.
Felt Lining Coming Loose
The Problem
The felt lining on the underside of the Revolver X2 can sometimes come loose or fall off entirely.
This not only looks bad but can also affect the cover’s performance and potentially scratch your truck’s paint.
The Solution
Here’s how you can address this issue:
Reattach with adhesive: If the felt is still in good condition, you can reattach it using a strong, flexible adhesive designed for fabric and metal. Make sure the surface is clean and dry before applying.
Replace the felt: If the original felt is too damaged, you can buy replacement felt from an auto parts store or online. Cut it to size and attach it with a strong adhesive.
Use alternative materials: Some owners have had success using materials like marine carpet or rubber matting as a replacement. These can be more durable than the original felt.
Professional repair: If you’re not comfortable doing this yourself, a local upholstery shop might be able to help.
Contact the manufacturer: If your cover is still under warranty, reach out to BAK Industries. They might send you replacement felt or even a new cover panel.
Fitment Issues
The Problem
Some truck owners have reported that their Revolver X2 doesn’t fit their truck bed properly. This can lead to gaps, leaks, or difficulty in operating the cover.
The Solution
If you’re experiencing fitment issues, try these steps:
Double-check your model: Make sure you ordered the correct model for your specific truck make, model, and year. Even slight variations can cause fitment problems.
Review the installation: Go back through the installation instructions carefully. Sometimes, a small mistake during installation can cause fitment issues.
Adjust the rails: The side rails of the Revolver X2 are adjustable. Try loosening them and repositioning slightly to get a better fit.
Use weather stripping: For small gaps, you can use additional weather stripping to create a tighter seal.
Contact customer support: If you’ve tried these steps and still have issues, reach out to BAK Industries.
They may be able to provide specific guidance for your truck model or send replacement parts if needed.
Weak Locking Mechanism
The Problem
Some users have expressed concerns about the security of the Revolver X2’s locking mechanism, feeling it’s not as robust as they’d like.
The Solution
While you can’t completely redesign the locking system, here are some ways to enhance security:
Use additional locks: Consider adding padlocks to the cover’s latch system for extra security.
Install a tailgate lock: A secure tailgate makes it much harder for anyone to access your truck bed, even if they manage to open the cover.
Use a truck bed lock box: For valuable items, consider using a separate lockbox inside your truck bed.
Park strategically: When possible, park with your tailgate close to a wall or another vehicle to make access more difficult.
Visibility deterrents: Sometimes, just the appearance of extra security can be a deterrent. Consider adding visible lock cables or alarm system stickers.
Cover Not Laying Flat
The Problem
After rolling and unrolling the cover multiple times, some users find that it no longer lays completely flat, which can affect both appearance and functionality.
The Solution
Here’s how you can address this issue:
Realign the slats: Sometimes, the metal slats inside the cover can become misaligned. Carefully roll and unroll the cover a few times, paying attention to how the slats line up.
Check for obstructions: Make sure there’s nothing caught in the mechanism or sitting on top of the bed rails that could prevent the cover from laying flat.
Adjust tension: The cover has tension adjustments at the front. Try adjusting these to see if it helps the cover lay flatter.
Climate considerations: In very hot or cold weather, give the cover a few minutes to adjust to the temperature before fully unrolling it.
Professional inspection: If these steps don’t work, consider having a professional inspect the cover. There might be an issue with the internal mechanism that needs expert attention.
Water Ingress at Corners
The Problem
Some Revolver X2 owners have noticed that water can sometimes enter the truck bed through gaps at the corners of the cover, especially in heavy rain or when washing the truck.
The Solution
To keep your truck bed dry, try these fixes:
Check the seal: Ensure that the rubber seal around the edges of the cover is intact and properly seated. Replace any damaged sections.
Add extra sealing: Use additional weather stripping or rubber seals in problem areas to create a tighter fit.
Adjust the cover: Sometimes, slightly repositioning the cover can help eliminate gaps. Loosen the mounting bolts, adjust the position, and retighten.
Use sealant: For persistent leaks, you might need to apply a waterproof sealant along the edges. Be careful not to interfere with the cover’s operation.
Drainage maintenance: Ensure that your truck bed’s drainage holes are clear. Sometimes, water ingress issues are actually drainage problems.
Customer Service and Warranty Issues
The Problem
Several users have reported difficulties in getting timely responses or satisfactory solutions when reaching out to customer service for warranty claims or other issues.
The Solution
While you can’t control the company’s customer service, here are some tips to improve your chances of a good outcome:
Document everything: Keep all receipts, take photos of any issues, and document all communication with the company.
Be persistent: If you don’t get a response, try different contact methods (phone, email, social media).
Be clear and concise: When explaining your issue, be as clear and specific as possible. Provide all relevant information upfront.
Know your rights: Familiarize yourself with the warranty terms and your consumer rights in your state or country.
Escalate if necessary: If you’re not getting anywhere with frontline customer service, ask to speak to a supervisor or manager.
Consider alternative channels: Sometimes, reaching out through the company’s social media accounts can yield faster responses.
Quality Not Matching Price Point
The Problem
Given the premium price of the Revolver X2, some users feel that the quality of materials and construction doesn’t meet their expectations.
The Solution
While you can’t change the product’s inherent quality, here are some ways to protect your investment and potentially improve your experience:
Regular maintenance: Proper care can significantly extend the life of your cover. Clean it regularly and apply protectants as recommended.
Address issues promptly: Don’t ignore small problems. Addressing them quickly can prevent them from becoming bigger, more expensive issues.
Upgrades and modifications: Consider aftermarket upgrades or modifications that can enhance the cover’s functionality or durability.
Manage expectations: Understand what the cover can and can’t do. Sometimes, disappointment comes from unrealistic expectations.
Consider alternatives: If you’re still in the market and concerned about quality, research alternative brands or styles of tonneau covers that might better meet your needs and expectations.
Final Thoughts
While the Revolver X2 has its share of potential issues, many truck owners still find it to be a valuable addition to their vehicle.
By being aware of these common problems and their solutions, you can make an informed decision about whether this cover is right for you.
If you already own a Revolver X2, I hope these tips help you get the most out of your investment.
Remember, regular maintenance and prompt attention to small issues can go a long way in keeping your tonneau cover functioning well for years to come. Happy trucking!
