The BAKFlip G2 is a popular hard roll-up tonneau cover that many truck owners love.

It’s known for its durability and sleek look. While it’s a great product, some users might run into a few bumps along the road.

Don’t worry though – not everyone will face these issues! In this article, I’ll walk you through some common problems and their solutions.

The good news is that many of these fixes are pretty simple. Let’s dive in and keep your BAKFlip G2 in top shape!

BAKFlip G2 Problems

BAKFlip G2 Problems: Common Issues and Solutions

Leaking and Water Ingress

Leaking and Water Ingress

Let’s face it, one of the main reasons we get a tonneau cover is to keep our stuff dry. So when water starts sneaking in, it’s a real pain in the tailgate.

Why It Happens

There are a few reasons your BAKFlip G2 might be letting water in:

  • Worn out or damaged seals
  • Improper installation
  • Gaps between the cover and the truck bed
  • Clogged drain tubes

How to Fix It

Check the seals: Take a close look at the rubber seals around the edges of your cover. If they’re cracked, torn, or just looking worse for wear, it’s time for a replacement.

Adjust the installation: Make sure your cover is sitting flush with your truck bed. Sometimes, a little adjustment can make all the difference.

Clear those drain tubes: Your BAKFlip G2 has drain tubes to channel water away. If they’re clogged, water can back up and find its way into your truck bed. A quick clean-out with compressed air can work wonders.

Apply some weatherstrip tape: If you’ve got small gaps, a bit of weatherstrip tape can be a quick and easy fix.

Sagging Panels

Sagging Panels

Nobody likes a saggy cover. It looks bad, can let in water, and might even damage your cargo.

Why It Happens

  • Normal wear and tear over time
  • Excessive weight on the panels
  • Manufacturing defects (rare, but it happens)

How to Fix It

Check the support brackets: Make sure all the support brackets are in place and tightened properly.

Adjust the tension: Some BAKFlip G2 models have adjustable tension straps. Tightening these can help reduce sag.

Avoid overloading: Remember, your cover isn’t designed to hold heavy loads. Keep heavy items off the top.

Contact BAK Industries: If your cover is fairly new and sagging, it might be a warranty issue. Don’t hesitate to reach out to the company.

Improper Fit for Some Truck Beds

Improper Fit for Some Truck Beds

Sometimes, your BAKFlip G2 might seem like it’s playing hard to get with your truck bed.

Why It Happens

  • Incorrect model ordered for your specific truck
  • Variations in truck bed measurements
  • Aftermarket bed liners interfering with fit

How to Fix It

Double-check your order: Make sure you’ve got the right model for your specific truck make, model, and year.

Measure twice, install once: Before installation, measure your truck bed and compare it to the cover’s specs.

Adjust for bed liners: If you’ve got a bed liner, you might need to make some adjustments or use spacers for a proper fit.

Contact customer service: If you’re sure you’ve got the right model and it’s still not fitting, reach out to BAK Industries. They might have some model-specific tips or solutions.

Delamination of Panels

Delamination of Panels

Delamination is when the layers of your cover start to separate. It’s not just an eyesore – it can lead to leaks and other issues.

Why It Happens

  • Exposure to extreme temperatures
  • Water getting between the layers
  • Manufacturing defects

How to Fix It

Dry it out: If you catch delamination early, sometimes drying out the cover thoroughly can help.

Use adhesive: For small areas of delamination, a strong, waterproof adhesive can sometimes do the trick.

Replace the panel: In severe cases, you might need to replace the affected panel. Contact BAK Industries for replacement parts.

Prevent future issues: Keep your cover clean and dry, and try to park in a garage or use a truck cover in extreme weather.

Separation of Hinges from Panels

Separation of Hinges from Panels

When the hinges start to separate from the panels, it can make your cover hard to use and compromise its water resistance.

Why It Happens

  • Normal wear and tear
  • Rough handling
  • Manufacturing defects

How to Fix It

Tighten loose screws: Sometimes, it’s as simple as tightening a few screws.

Reattach with strong adhesive: If the hinge is coming off, a strong, waterproof adhesive might do the trick.

Replace the hinge: If the hinge itself is damaged, you’ll need to replace it. Contact BAK Industries for the right replacement part.

Professional repair: For severe cases, you might want to consider professional repair to ensure it’s done right.

Loose or Falling Off Weather Stripping

Loose or Falling Off Weather Stripping

Weather stripping is crucial for keeping water out. When it starts to come loose or fall off, you’re in for a wet truck bed.

Why It Happens

  • Adhesive breaking down over time
  • Extreme temperatures
  • Rough handling

How to Fix It

Clean the surface: Before reattaching, make sure both the weather stripping and the surface it attaches to are clean and dry.

Use automotive weatherstrip adhesive: This special adhesive is designed to hold up in all weather conditions.

Replace the weather stripping: If it’s too damaged, you’ll need to replace it. You can often find universal weather stripping at auto parts stores, or contact BAK Industries for an exact match.

Apply evenly: When reattaching or replacing, make sure to apply even pressure along the entire length for a good seal.

Issues with Latch Bars Needing Replacement

Issues with Latch Bars Needing Replacement

The latch bars are what keep your cover securely closed. When they start to fail, it’s more than just an inconvenience – it’s a security risk.

Why It Happens

  • Normal wear and tear
  • Corrosion
  • Damage from improper use

How to Fix It

Lubricate the latch: Sometimes, a little lubrication can solve sticking or hard-to-move latches.

Adjust the latch: If it’s not catching properly, you might be able to adjust it for a better fit.

Replace the latch bar: If it’s damaged or worn out, you’ll need to replace it. Contact BAK Industries for the correct replacement part.

Professional installation: If you’re not comfortable replacing it yourself, a professional can ensure it’s done correctly.

Paint Chipping or Wear

Paint Chipping or Wear

Your BAKFlip G2 should look good for years, but sometimes the paint might start to chip or wear prematurely.

Why It Happens

  • Exposure to harsh weather conditions
  • Impacts from cargo or debris
  • Manufacturing defects in the paint

How to Fix It

Touch-up paint: For small chips, you can use touch-up paint. Contact BAK Industries for the correct color match.

Protective coating: Apply a UV-resistant clear coat to protect the paint from further damage.

Replace severely damaged panels: If the damage is extensive, you might need to replace the affected panel.

Prevent future damage: Use care when loading cargo, and consider a truck cover for additional protection when parked.

Difficulty with Installation on Some Truck Models

Difficulty with Installation on Some Truck Models

While the BAKFlip G2 is designed for easy installation, some truck models can present unique challenges.

Why It Happens

  • Variations in truck bed designs
  • Aftermarket modifications to the truck
  • Unclear or outdated installation instructions

How to Handle It

Read the instructions thoroughly: Before you start, read through all the instructions. Sometimes, there are model-specific notes.

Watch installation videos: BAK Industries and many users have posted helpful installation videos online.

Take your time: Don’t rush the installation. It’s better to do it right than to do it fast.

Get a helping hand: An extra set of hands can make the installation much easier.

Consider professional installation: If you’re not comfortable doing it yourself, many truck accessory shops offer installation services.

Durability Concerns (Issues Arising Within 2-4 Years)

While the BAKFlip G2 is built to last, some users report issues cropping up after a couple of years of use.

Why It Happens

  • Normal wear and tear
  • Exposure to harsh weather conditions
  • Frequent use or rough handling

How to Handle It

Regular maintenance: Clean your cover regularly and inspect it for any signs of wear or damage.

Address issues promptly: Don’t let small problems become big ones. Address any issues as soon as you notice them.

Use as intended: Avoid placing heavy loads on top of the cover or using it in ways it wasn’t designed for.

Keep it covered: When not in use, especially in harsh weather, consider using a truck cover for added protection.

Final Thoughts

Alright, truck lovers, we’ve covered a lot of ground here! Remember, while these issues can pop up with the BAKFlip G2, many users never experience them at all.

The key is to stay vigilant, address small problems before they become big ones, and don’t be afraid to reach out for help when you need it.

Your BAKFlip G2 is an investment in your truck’s functionality and style. With a little TLC and know-how, you can keep it looking great and working smoothly for years to come.

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