The Extang Solid Fold 2.0 is a popular hard folding tonneau cover that many truck owners love.

But like any product, it can have some issues. In this article, I’ll dive into common problems users face with the Solid Fold 2.0.

Whether you already own one or are thinking about buying it, understanding these potential hiccups can help you make smart choices for your truck.

Let’s explore what might go wrong and how to deal with it.

Extang Solid Fold 2.0 Problems

Most Common Extang Solid Fold 2.0 Problems

While the Extang Solid Fold 2.0 is generally reliable, some users may encounter issues.

Not everyone will face these problems, but being aware of them can help you address concerns quickly. Many issues have simple solutions you can tackle yourself.

Water Leakage

One of the most frustrating issues you might face with the Extang Solid Fold 2.0 is water leakage.

You buy a tonneau cover to keep your truck bed dry, right? So when water starts seeping in, it’s a real headache.

Why It Happens

There are a few reasons why your Solid Fold 2.0 might be letting water in:

  1. Improper Installation: If the cover isn’t installed correctly, gaps can form, allowing water to sneak through.
  2. Worn Seals: Over time, the rubber seals can wear down, creating spaces for water to enter.
  3. Debris in Seals: Sometimes, small rocks or dirt can get stuck in the seals, preventing a tight closure.
  4. Warped Panels: Extreme temperatures or improper storage can warp the panels, creating openings.

How to Fix It

Don’t worry, there are steps you can take to tackle this watery problem:

  1. Check the Installation: Make sure the cover is installed correctly. Double-check the manual and ensure all clamps are tight.
  2. Clean the Seals: Regularly clean the rubber seals with soap and water. Remove any debris you find.
  3. Inspect for Damage: Look closely at the seals and panels for any signs of wear or damage.
  4. Apply Seal Lubricant: Use a rubber seal lubricant to keep the seals pliable and effective.
  5. Adjust the Tension: Sometimes, adjusting the tension on the cover can help create a tighter seal.

If these steps don’t solve the issue, you might need to contact Extang for replacement parts or professional help.

Difficulty Latching

Difficulty Latching

Another common headache is when the Solid Fold 2.0 won’t latch properly. This can be really annoying, especially when you’re in a hurry or dealing with bad weather.

Why It Happens

Several things can cause latching problems:

  1. Misalignment: The cover might not be sitting perfectly square on your truck bed.
  2. Dirty Latch Mechanism: Dust and grime can build up in the latch, making it harder to close.
  3. Bent Components: If the latch or its corresponding catch is bent, it won’t close properly.
  4. Freezing: In cold weather, moisture can freeze the latch shut.

How to Fix It

Here’s what you can do to get your latch working smoothly again:

  1. Realign the Cover: Make sure the cover is sitting squarely on your truck bed. You might need to loosen and retighten the clamps.
  2. Clean the Latch: Use a can of compressed air to blow out any debris. Then, apply a dry lubricant to keep things moving smoothly.
  3. Inspect for Damage: Check the latch and catch for any signs of bending or damage. If you spot any, you might need replacement parts.
  4. Warm It Up: In freezing weather, try using a hair dryer to gently warm up the latch mechanism.
  5. Adjust the Latch: Some models allow you to adjust the latch tension. Check your manual to see if this is possible with your cover.

Improper Fit

Improper Fit

An improperly fitting Solid Fold 2.0 can lead to a host of problems, from water leaks to wind noise. It’s crucial to get the fit right for the best performance.

Why It Happens

There are several reasons why your cover might not fit correctly:

  1. Wrong Size: You might have purchased a cover that’s not exactly right for your truck model.
  2. Truck Bed Modifications: If you’ve made changes to your truck bed, like adding a bedliner, it can affect the cover’s fit.
  3. Manufacturing Variances: Sometimes, small differences in truck bed dimensions can cause fit issues.
  4. Warped Panels: Extreme heat or improper storage can warp the cover’s panels.

How to Fix It

Here’s what you can do to improve the fit of your Solid Fold 2.0:

  1. Double-Check Compatibility: Verify that you have the correct model for your specific truck make, model, and year.
  2. Adjust the Clamps: The cover’s clamps can often be adjusted to fine-tune the fit. Consult your manual for guidance.
  3. Check for Obstructions: Make sure nothing in your truck bed is interfering with the cover’s fit.
  4. Flatten Warped Panels: If a panel is slightly warped, you might be able to flatten it by leaving it in the sun and weighing it down.
  5. Use Shims: In some cases, using small shims can help adjust the cover’s positioning for a better fit.

Noisy While Driving

Noisy While Driving

A noisy tonneau cover can turn a peaceful drive into an annoying experience.

If your Solid Fold 2.0 is making unwanted sounds while you’re on the road, it’s time to tackle the problem.

Why It Happens

Several factors can contribute to a noisy cover:

  1. Loose Components: Bolts, clamps, or other parts may have come loose over time.
  2. Improper Installation: If the cover isn’t installed correctly, it can create gaps that whistle in the wind.
  3. Worn Seals: Old or damaged seals can create noise as air passes over them.
  4. Warped Panels: Panels that aren’t lying flat can catch the wind and create noise.

How to Fix It

Let’s look at some ways to quiet down your Solid Fold 2.0:

  1. Tighten Everything: Go over all the bolts, clamps, and fasteners. Tighten any that feel loose.
  2. Check the Seals: Inspect the rubber seals around the edges of the cover. If they’re worn or damaged, they might need replacing.
  3. Adjust the Tension: Sometimes, adjusting the cover’s tension can reduce noise. Consult your manual for instructions.
  4. Use Foam Tape: Applying thin foam tape to areas where the cover meets the truck can help reduce vibrations and noise.
  5. Inspect for Warping: If any panels are warped, they might need to be replaced to eliminate wind noise.

Remember, some noise is normal, especially at high speeds. But if it’s excessive or suddenly increases, it’s worth investigating and fixing.

Freezing in Cold Weather

Freezing in Cold Weather

If you live in a cold climate, you might find your Solid Fold 2.0 freezing up when the temperature drops. This can be a real pain when you need to access your truck bed.

Why It Happens

Cold weather can affect your tonneau cover in several ways:

  1. Ice Formation: Moisture can get into the seals and hinges, then freeze when temperatures drop.
  2. Material Contraction: The cover’s materials might contract in cold weather, making it stiffer and harder to operate.
  3. Frozen Latches: Moisture in the latch mechanism can freeze, making it difficult to open or close.
  4. Snow and Ice Buildup: Accumulated snow and ice can make the cover heavy and hard to lift.

How to Fix It

Here are some strategies to deal with cold weather issues:

  1. Use a De-Icer: Apply a automotive de-icer to the seals and latches before freezing weather hits.
  2. Keep It Clean and Dry: Before cold weather, thoroughly clean and dry the cover, paying special attention to seals and hinges.
  3. Cover It Up: If severe weather is expected, consider covering your truck with a tarp to prevent ice buildup.
  4. Warm It Up: In a pinch, you can use a hair dryer or heat gun to gently warm frozen areas. Be careful not to overheat and damage the cover.
  5. Park in a Garage: If possible, park your truck in a garage or under a carport to protect it from the elements.

Remember, never force a frozen cover open. You could damage the panels, hinges, or latches. Patience and gentle warming are key.

Difficulty Folding/Unfolding

Difficulty Folding/Unfolding

The Solid Fold 2.0 is designed for easy operation, but sometimes you might find it hard to fold or unfold.

This can be frustrating, especially when you’re trying to quickly access your truck bed.

Why It Happens

Several factors can make folding or unfolding difficult:

  1. Misalignment: If the cover isn’t sitting squarely on the truck bed, it can bind when you try to fold it.
  2. Dirty or Rusty Hinges: Buildup of dirt or rust in the hinges can make them stiff.
  3. Damaged Panels: If a panel is bent or warped, it might not fold properly.
  4. Over-Tightened Clamps: If the cover is clamped down too tightly, it can be hard to lift and fold.

How to Fix It

Here’s how you can make folding and unfolding easier:

  1. Check Alignment: Make sure the cover is properly aligned on your truck bed. Adjust if necessary.
  2. Clean and Lubricate: Clean the hinges thoroughly and apply a dry lubricant to keep them moving smoothly.
  3. Inspect Panels: Look for any damage to the panels that might be impeding movement. Severely damaged panels might need replacement.
  4. Adjust Clamp Tension: Try loosening the clamps slightly. They should be tight enough to secure the cover, but not so tight that they prevent easy lifting.
  5. Practice Proper Technique: Make sure you’re folding the cover correctly. Start at the cab end and work your way back, supporting the weight as you go.

Loose Hinges

Loose Hinges

Loose hinges can cause a variety of problems, from improper folding to increased noise while driving.

It’s important to address this issue promptly to maintain the functionality of your Solid Fold 2.0.

Why It Happens

Hinges can become loose for several reasons:

  1. Normal Wear and Tear: Over time and with frequent use, hinges can naturally loosen.
  2. Improper Installation: If the hinges weren’t installed correctly, they might work loose more quickly.
  3. Impact Damage: A significant bump or impact can knock hinges out of alignment.
  4. Corrosion: In some environments, corrosion can affect the hinge mechanisms, causing them to loosen.

How to Fix It

Here’s what you can do to address loose hinges:

  1. Tighten Screws: Often, simply tightening the screws on the hinges can solve the problem. Be careful not to over-tighten, which can strip the screws.
  2. Replace Worn Hardware: If the screws or other hardware are worn, replace them with new ones of the same size and type.
  3. Apply Thread Locker: For a more permanent fix, apply a medium-strength thread locker to the screws before reinstalling them.
  4. Check for Damage: Inspect the hinges for any signs of damage or wear. If they’re significantly worn, they might need to be replaced.
  5. Lubricate: After tightening, apply a dry lubricant to keep the hinges moving smoothly.

Rubber Seal Degradation

Rubber Seal Degradation

The rubber seals on your Solid Fold 2.0 play a crucial role in keeping water out and reducing wind noise. Over time, these seals can degrade, leading to various issues.

Why It Happens

Seal degradation can occur due to:

  1. UV Exposure: Sunlight can break down the rubber over time.
  2. Extreme Temperatures: Both very hot and very cold weather can affect the rubber’s elasticity.
  3. Chemical Exposure: Certain chemicals, like some car wash soaps, can damage the seals.
  4. Physical Damage: Accidentally catching the seal on something can tear or damage it.

How to Fix It

Here’s how you can address seal degradation:

  1. Regular Cleaning: Clean the seals with mild soap and water to remove dirt and debris.
  2. Apply Protectant: Use a rubber protectant designed for automotive use to keep the seals pliable.
  3. Inspect Regularly: Check the seals often for signs of wear or damage.
  4. Replace When Necessary: If seals are significantly degraded, they’ll need to be replaced. Contact Extang for the correct replacement parts.
  5. Proper Storage: When possible, store your truck in a garage or use a cover to protect it from the elements.

Taking care of your seals can significantly extend their life and the overall performance of your tonneau cover.

Compatibility Issues with Bed Liners

Compatibility Issues with Bed Liners

If you have a bed liner in your truck, you might encounter some compatibility issues with your Solid Fold 2.0. These problems can affect the cover’s fit and function.

Why It Happens

Compatibility issues can arise for several reasons:

  1. Liner Thickness: Some bed liners are thicker than others, which can affect how the cover sits on the truck.
  2. Uneven Surfaces: Spray-in liners might create an uneven surface that the cover can’t seal against properly.
  3. Rail Covers: Some bed liners cover the bed rails, which can interfere with the cover’s clamping system.
  4. Liner Overhang: If the liner hangs over the edge of the bed, it can prevent the cover from sitting flush.

How to Fix It

Here are some strategies to address bed liner compatibility issues:

  1. Trim the Liner: In some cases, you might need to trim the bed liner to allow the cover to fit properly. Be careful and precise if you choose to do this.
  2. Use Spacers: Sometimes, using spacers with the clamps can help the cover fit over a thick bed liner.
  3. Adjust Clamp Positioning: Try adjusting where the clamps grip onto the truck bed to find the most secure fit.
  4. Consider a Different Liner: If you’re in the market for a bed liner, look for ones that are specifically compatible with tonneau covers.
  5. Consult the Manufacturer: Reach out to Extang for advice. They might have specific solutions for your truck and liner combination.

Remember, modifying your bed liner or tonneau cover could void warranties, so always check before making any significant changes.

Final Thoughts

The Extang Solid Fold 2.0 is a popular tonneau cover for good reason, but like any product, it can have its share of issues.

By understanding these common problems and how to address them, you can keep your cover in top shape and enjoy all the benefits it offers.

Regular maintenance, proper installation, and prompt attention to any issues that arise will go a long way in ensuring your Solid Fold 2.0 serves you well for years to come.

Remember, if you’re ever in doubt about how to handle a problem, don’t hesitate to reach out to Extang or a professional for advice.

Your truck and your tonneau cover are investments worth protecting.

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