GatorTrax tonneau covers are popular truck bed accessories, offering both manual and electric versions to suit different needs. While many users enjoy their GatorTrax covers without issues, some owners have encountered problems. If you’re a current owner facing challenges or a potential buyer weighing your options, this article is for you. I’ll walk you through common GatorTrax tonneau cover issues and their solutions. Don’t worry – many of these problems have straightforward fixes that you can often handle yourself. Let’s dive in and explore how to keep your GatorTrax cover in top shape.
Common GatorTrax Tonneau Cover Problems and Solutions
Cover Material Cracking
One of the most frustrating issues some GatorTrax owners face is cracking in the cover material. This problem typically occurs after extended use, especially in harsh weather conditions.
Why it happens:
- Prolonged exposure to UV rays and extreme temperatures
- Stress from frequent opening and closing
- Manufacturing defects in some cases
How to fix it:
- Inspect the cover regularly for early signs of wear. I recommend doing this at least once a month, paying close attention to areas that flex frequently.
- Apply a UV-protectant spray designed for tonneau covers every few months. This simple step can significantly extend the life of your cover. Make sure to choose a product specifically formulated for vinyl or the material of your cover.
- Park in shaded areas when possible to reduce sun exposure. If you don’t have access to covered parking, consider using a tonneau cover protector when your truck is parked for extended periods.
- For small cracks, use a vinyl repair kit to patch the damage. Clean the area thoroughly, apply the patch according to the kit’s instructions, and allow it to cure fully before using the cover.
- For extensive cracking, contact GatorTrax about warranty coverage or replacement options. Be prepared to provide photos and proof of purchase if you’re seeking warranty service.
Wheels Coming Off Track
This issue can be particularly frustrating, as it prevents smooth operation of your tonneau cover.
Why it happens:
- Misalignment during installation
- Wear and tear over time
- Debris accumulation in the tracks
How to fix it:
- Clean the tracks thoroughly, removing any dirt or debris. Use a soft brush and a mild detergent solution, followed by a rinse with clean water. Dry the tracks completely before attempting to operate the cover.
- Check the alignment of the side rails and adjust if necessary. Loose clamps or brackets can cause misalignment over time. Tighten all fasteners and ensure the rails are parallel to each other and the truck bed.
- Inspect the wheels for damage and replace if worn. Look for flat spots, cracks, or excessive wear. If you’re unsure, compare them to images of new wheels in the product manual or on the GatorTrax website.
- Lubricate the tracks with a silicone-based lubricant. Avoid using petroleum-based products, as these can attract dirt and grime. Apply the lubricant sparingly – a little goes a long way.
- If the problem persists, consult the installation manual or contact GatorTrax support. They may be able to provide additional troubleshooting steps or send replacement parts if needed.
Leaks Around Drainage Tubes
Water intrusion can damage your cargo and lead to rust in your truck bed. Leaks often occur around the drainage tubes of GatorTrax covers.
Why it happens:
- Improperly seated drainage tubes
- Clogged drainage systems
- Worn or damaged seals
How to fix it:
- Check that the drainage tubes are properly connected and seated. Gently tug on each tube to ensure it’s securely attached to the drainage ports.
- Clean out any debris from the drainage channels and tubes. Use a small brush or compressed air to remove blockages. For stubborn clogs, a mixture of warm water and mild detergent can help dissolve buildup.
- Inspect the seals around the canister and side rails, replacing if worn. Look for cracks, tears, or areas where the seal has become compressed and lost its elasticity.
- Apply a water-resistant sealant around connection points if needed. Choose a sealant compatible with the materials of your cover and truck bed. Apply it carefully, following the product instructions for best results.
- Consider upgrading to larger diameter drainage tubes for improved flow. This modification can help prevent future clogs, especially if you frequently encounter heavy rain or snow.
Sluggish Opening/Closing
Both manual and electric GatorTrax covers can sometimes become difficult to open or close smoothly.
Why it happens:
- Lack of lubrication
- Misaligned tracks or rollers
- Debris accumulation
- Motor issues (for electric models)
How to fix it:
- Clean the tracks and rollers thoroughly. Use a degreaser to remove any built-up grime, followed by a rinse with clean water. Dry all components completely before proceeding.
- Apply a silicone-based lubricant to all moving parts. This includes the tracks, rollers, and any hinges or pivot points. Wipe away any excess lubricant to prevent attracting dust and debris.
- Check for and remove any obstructions in the tracks. Small pebbles or leaves can cause significant resistance. Use a flashlight to inspect the full length of the tracks.
- Adjust the tension on the cover if it’s too tight or loose. Consult your owner’s manual for specific instructions on tension adjustment, as the process can vary between models.
- For electric models, ensure the battery is fully charged and connections are secure. Clean any corrosion from battery terminals and check that all wiring is intact and properly connected.
Motor Failure on Electric Models
Electric GatorTrax covers rely on a motor for operation, which can sometimes fail.
Why it happens:
- Electrical issues
- Overuse or strain on the motor
- Water damage
- Manufacturing defects
How to fix it:
- Check all electrical connections and tighten if loose. This includes connections at the battery, motor, and any control switches. Use dielectric grease on connections to prevent future corrosion.
- Inspect the wiring for any signs of damage or corrosion. Look for frayed insulation, pinched wires, or discoloration that might indicate overheating. Replace any damaged wiring immediately.
- Test the battery and replace if necessary. A weak battery can cause erratic motor behavior. Use a multimeter to check the battery’s voltage under load.
- If under warranty, contact GatorTrax for a replacement motor. Be prepared to provide your cover’s serial number and proof of purchase.
- Consider professional repair or replacement if out of warranty. While it’s possible to replace the motor yourself, it’s often best to have a professional handle this task to ensure proper installation and function.
Ripples or Buckling in Cover Material
Some users report ripples or buckling in their GatorTrax cover material, which can affect both aesthetics and functionality.
Why it happens:
- Improper tension adjustment
- Temperature fluctuations causing material expansion/contraction
- Manufacturing inconsistencies
How to fix it:
- Adjust the cover tension according to the manual’s instructions. Most GatorTrax covers have tension adjustment screws near the canister. Make small adjustments and test the cover’s operation after each change.
- Allow the cover to “relax” in warm weather to reduce ripples. Sometimes, simply leaving the cover open in the sun for a few hours can help the material settle into a smoother configuration.
- Ensure the cover is fully extended when closing to prevent bunching. Pull the cover taut before engaging the locking mechanism at the tailgate end.
- Check for any obstructions that might be causing uneven tension. Items caught between the cover and the truck bed can create localized stress points.
- If persistent, contact GatorTrax about potential material defects. In some cases, ripples or buckling may be due to manufacturing issues that require professional attention or replacement.
Difficulty Fully Closing at Tailgate
A common frustration is when the cover doesn’t fully close or seal at the tailgate end.
Why it happens:
- Misalignment of the cover or tailgate
- Worn or damaged seals
- Debris interference
How to fix it:
- Check the alignment of the cover and adjust if necessary. Ensure that the side rails are parallel and that the cover runs smoothly along its entire length.
- Inspect and clean the tailgate seal. Use a mild soap solution to clean the seal, removing any dirt or debris that might prevent a proper closure.
- Ensure the tailgate is properly closed and latched. Sometimes, a slightly open tailgate can prevent the tonneau cover from seating correctly.
- Adjust the cover’s tension for a tighter fit. Consult your owner’s manual for specific instructions on tension adjustment for your model.
- Replace worn seals or weatherstripping. Over time, these components can compress or degrade, losing their ability to create a tight seal. Replace them with OEM parts for the best fit and function.
Poor Water Resistance
While no tonneau cover is 100% waterproof, excessive water intrusion is a problem that needs addressing.
Why it happens:
- Worn or damaged seals
- Improper installation
- Misalignment of cover components
How to fix it:
- Inspect all seals and replace any that are worn or damaged. Pay special attention to the areas around the canister and tailgate, as these are common entry points for water.
- Check that the cover is properly aligned and sitting flush. Even small gaps can allow water to enter, so take your time to ensure everything is correctly positioned.
- Clean and lubricate the rubber seals to maintain flexibility. Use a rubber conditioner to keep the seals pliable and effective. This should be done every few months, especially in harsh climates.
- Apply additional weatherstripping in problem areas. If you notice specific spots where water is entering, adding extra weatherstripping can help create a tighter seal.
- Ensure proper drainage by cleaning out the water channels. Use compressed air or a small brush to remove any debris that might be blocking the drainage system.
Canister Cracking
The canister that houses the rolled-up cover can sometimes develop cracks.
Why it happens:
- Impact damage
- Extreme temperature fluctuations
- Manufacturing defects
How to fix it:
- Inspect the canister regularly for signs of stress or damage. Look for hairline cracks or areas where the material seems to be weakening.
- For small cracks, use a plastic repair kit designed for automotive use. Clean the area thoroughly, apply the repair compound according to the kit’s instructions, and allow it to cure fully before using the cover.
- Avoid placing heavy objects on the closed cover near the canister. This area is more susceptible to damage from excessive weight or impact.
- In cases of severe cracking, contact GatorTrax about replacement options. They may offer a replacement canister or advise on professional repair services.
- Consider adding a protective cover or padding to prevent future damage. This is especially useful if you frequently carry items that might impact the canister area.
Side Rails Creeping Forward While Driving
Some users report that the side rails of their GatorTrax cover move forward during driving, creating gaps.
Why it happens:
- Loose mounting clamps
- Vibration from driving
- Improper installation
How to fix it:
- Check and tighten all mounting clamps and hardware. Use a torque wrench to ensure you’re applying the correct amount of force as specified in your installation manual.
- Inspect the side rails for proper alignment and adjust if needed. The rails should be parallel to each other and perpendicular to the truck bed’s sides.
- Apply thread-locking compound to bolts to prevent loosening. This can help maintain tension even under the vibration of regular driving.
- Consider adding additional mounting points if allowed by the design. Consult with GatorTrax before making any modifications to ensure you don’t void your warranty.
- For persistent issues, consult with GatorTrax about potential design modifications. They may have updated parts or installation techniques to address this problem.
Unsmooth Movement on Electric Models
Electric GatorTrax covers should operate smoothly, but sometimes users experience jerky or inconsistent movement.
Why it happens:
- Motor issues
- Electrical connection problems
- Debris in the tracks
- Misalignment of components
How to fix it:
- Clean and lubricate all moving parts and tracks. Use a degreaser to remove built-up grime, followed by a silicone-based lubricant on all moving components.
- Check electrical connections and tighten if loose. Look for any signs of corrosion or damage in the wiring and connectors.
- Inspect the motor for signs of wear or damage. Listen for unusual noises during operation that might indicate internal problems.
- Ensure the cover is properly aligned on the tracks. Misalignment can cause the motor to struggle, leading to jerky movement.
- If problems persist, consider having the motor and electrical system professionally inspected. An expert can diagnose issues that might not be apparent to the average user.
Final Thoughts
While GatorTrax tonneau covers can experience these issues, many owners enjoy trouble-free use of their covers for years. Regular maintenance and prompt attention to small problems can prevent many of these issues from becoming major headaches. If you’re experiencing persistent problems, don’t hesitate to reach out to GatorTrax customer support or a professional installer for assistance. With proper care and timely repairs, your GatorTrax tonneau cover can provide reliable protection and convenience for your truck bed for a long time to come.
